We provide heat treatment and machining of castings in the modern heavy mechanics operation at our parent company TOS VARNSDORF a.s.
We deliver both final treatment and roughing up to 25 t.
Castings are processed in modern CNC machines:
Category | Device type | X | Y | Z | W | System | Table / Pallet | Accessories |
---|---|---|---|---|---|---|---|---|
Horizontal boring machine | WH10CNC | 1 250 | 1 100 | 940 | 630 | Heidenhain TNC530 | table 1 120 x 1 240 | - |
Horizontal boring machine | WH105 | 1 800 | 1 250 | 1 250 | 630 | Heidenhain TNC530 | table 1 400 x 1 600 | turntable Fiberplan *500 |
Horizontal boring machine | WH105 | 1 800 | 1 250 | 1 250 | 630 | Heidenhain TNC530 | table 1 400 x 1 400 | turntable Niken *600 |
Horizontal boring machine | WHN110Q | 2 000 | 1 400 | 1 250 | 710 | Heidenhain TNC530 | pallet 1 250 x 1 400 | - |
Horizontal boring machine | WHN110 MC | 2 000 | 1 600 | 1 250 | 710 | Heidenhain TNC530 | table 1 400 x 1 600 | - |
Horizontal boring machine | WHQ 13CNC | 4 000 | 3 000 | 2 000 | 800 | Heidenhain TNC426CB | table 1 800 x 2 500 | HUI head |
Horizontal boring machine | WHQ 13CNC | 3 500 | 2 500 | 1 250 | 800 | Heidenhain TNC426PB | table 1 800 x 2 200 | - |
Horizontal boring machine | WHQ 13CNC | 3 500 | 2 500 | 1 250 | 800 | Heidenhain TNC430M | table 1 800 x 2 200 | LD650 |
Horizontal boring machine | WHQ 13CNC | 4 000 | 3 000 | 1 600 | 800 | Heidenhain TNC426M | table 1 800 x 2 500 | HUI head |
Horizontal boring machine | WRD130 | 10 000 | 2 980 | 800 | 700 | Siemens | S25 2 000 x 2 500 | HUI head, pickup |
Horizontal boring machine | WRD150 DUO | 16 000 | 4 000 | 1 000 | 800 | Siemens | S25 2 000 x 2 500 | HUI head, pickup |
Horizontal boring machine | WRD150 DUO | 9 000 | 4 000 | 1 000 | 800 | Siemens | 4x UD 3,2 x 2,2 | HUI head, pickup |
Machining center | PRIMA | 2 000 | 1 300 | 1 800 | 500 | Heidenhain TNC530 | pallet 1 000 x 1 250 | - |
Machining center | WHT 110C | - | - | - | - | Siemens 840D | - | - |
Machining center | WHT 130C | - | - | - | - | Heidenain TNC 640 | - | - |
Machining center | Whtec 130 | 4 000 | 2 500 | 2 500 | 800 | Heidenhain TNC530 | pallet 1 800 x 2 200 | HUI head |
Super-precision machining center | YASDA YBM 7T-63RP | 950 | 800 | 1 100 | - | Fanuc | pallet 630 x 630 | tool magazine with 270 beds |
Portal milling machine | FLP 2200/2A | 8 000 x 2 510 | 1 800 | 650 | - | |||
Portal machining center | MC 3000-AP | 7 500 x 3 000 | 2 000 | 1 450 | - | Siemens 840C | pallet 6 000 x 2 500 | angle heads, fork head |
Portal machining center | PowerTec 4000AG-M3 | 11 000 x 4 000 | 5 000 | 1 500 | 1 500 | Siemens 840D sl | angle heads, fork head |
Category | Device type | (mm) "A" | (mm) "B" | (mm) "C" | System | Clamping surface | Notes |
---|---|---|---|---|---|---|---|
Surface grinding | SZ 18-12-06 | 6 300 x 2 000 | crossbar above table 1 450 | 120 x 350 - 90Gr. | - | table 1 800 x 6 500 | - |
Surface grinding | Waldrich 50-15S 4040x14 | 5 700 x 2 500 | crossbar above table 1 600 | 180 x 700 - 90Gr. | - | table 2 000 x 6 000 | - |
Deep-drilling machine | TIBO 125-4000 | drilling length 4 000 | drilling up to diameter125 | overshooting up to diameter 170 | Siemens | - | - |
Multifunction turning centre | NT 6600DCG | turning length 4 000 | spin diameter 1 070 | milling head | Fanuc | - | - |
Universal cylindrical grinder | BUC 50CNC | max. length of ground part 3 000 | max. swing diamater 500 | - | - | - | max. part weight 700 kg |
Universal cylindrical grinder | BUC 63CNC | max. length of ground part 4 000 | max. swing diamater 630 | - | - | - | max. part weight 4 000 kg |
Universal cylindrical grinder | WOTAN SX 207/13 | max. length of ground part 2 500 | max. swing diamater 700 | - | - | - | max. part weight 4 000 kg |
Measuring machine | ZEISS UMC1000 CARA | 3 000 | 900 | 1 000 | UNIX | granite plate | - |
Measuring machine | ZEISS MMZ-G30/60/20 | 6 000 | 2 000 | 3 000 | UNIX | 2 500 x 6 000 | - |
Measuring machine | ZEISS PRISMO NAVIGÁTOR | 3 000 | 1 200 | 1 000 | CALYPSO | - | - |
The achieved quality of production is verified by means of two ZEISS three-coordinate measuring machines: